Auditing a mission-critical facility’s NFPA 70E performance ensures compliance with electrical safety standards and protects personnel from electrical hazards. Here’s a step-by-step approach to perform a thorough audit:
1. Define the Scope of the Audit
Clearly identify what aspects of NFPA 70E compliance will be evaluated, such as:
- Electrical Safety Program
- Training of personnel
- Maintenance of electrical equipment
- Use of proper PPE (Personal Protective Equipment)
- Documentation and incident reporting
2. Review Electrical Safety Program (ESP)
- Ensure the facility has a written Electrical Safety Program that aligns with NFPA 70E requirements.
- Verify that the ESP includes procedures for:
- Lockout/Tagout (LOTO)
- Energized work permits
- Arc flash risk assessments
- Electrical hazard incident reporting
3. Perform Training and Awareness Assessment
- Verify Training Records: Ensure all qualified and unqualified workers receive training on NFPA 70E standards.
- Skills Testing: Confirm that workers understand arc flash boundaries, shock protection, and safe work practices.
- Refresher Courses: Review the frequency of retraining (typically every 3 years or upon significant job changes).
4. Audit PPE Compliance
- Ensure workers are equipped with proper arc-rated PPE based on the calculated incident energy levels for tasks.
- Evaluate:
- PPE inspection, testing, and maintenance logs
- Availability and condition of PPE, including gloves, face shields, and arc-rated clothing
- Worker adherence to wearing appropriate PPE during tasks
5. Review Arc Flash and Shock Hazard Analysis
- Verify that the facility has conducted Arc Flash Risk Assessments as required by NFPA 70E.
- Review labels on equipment to ensure they display accurate:
- Arc flash boundary distances
- Incident energy levels
- Required PPE categories
- Confirm updates are performed within the recommended 5-year cycle or when system changes occur.
6. Inspect Electrical Equipment Maintenance Records
- Audit the maintenance schedules for electrical systems, ensuring they follow NFPA 70E and NFPA 70B guidelines.
- Evaluate records of:
- Circuit breakers, switchgear, and relays maintenance
- Infrared thermography inspections
- Ground fault protection systems
- Test results for insulation resistance
7. Evaluate Energized Work Procedures
- Confirm proper use of Energized Electrical Work Permits (EEWP).
- Review procedures for:
- Justification for energized work (e.g., infeasibility to de-energize)
- Risk assessments performed before work
- Authorization and approval processes
8. Examine Incident and Near-Miss Reporting
- Review records of electrical safety incidents and near misses.
- Verify root cause analyses were performed and corrective actions were implemented.
9. Conduct Field Observations
- Perform spot checks during work activities to assess worker adherence to NFPA 70E standards.
- Look for compliance with:
- Establishing shock and arc flash boundaries
- Proper use of tools and PPE
- LOTO procedures
10. Audit Documentation and Recordkeeping
- Ensure that all safety assessments, training records, PPE inspections, and incident reports are properly documented and stored.
- Verify accessibility for regulatory audits or internal reviews.
11. Report Findings and Recommend Improvements
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Generate a detailed report summarizing:
- Areas of non-compliance or gaps
- Observations from field audits
- Recommendations for corrective actions
- A timeline for implementation
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Rank findings by risk level to prioritize actions.
12. Continuous Improvement and Follow-Up
- Establish a regular schedule for NFPA 70E performance audits (e.g., annually).
- Monitor the completion of corrective actions and verify improvements over time.
Tools to Assist the Audit
- Software: Use audit tools or CMMS (Computerized Maintenance Management Systems) to track electrical maintenance schedules and PPE inspections.
- Compliance Checklists: Develop or use NFPA 70E checklists for consistency in audits.
- Field Testing Tools: Utilize thermal imaging and electrical test equipment to validate system performance.
By following this structured approach, a mission-critical facility can effectively audit its NFPA 70E performance and ensure worker safety, regulatory compliance, and operational continuity.
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